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Porting heads?

Posted: Mon Oct 29, 2007 12:34 am
by GarthW
Is it worth while porting the heads if engine is going to be boosted?
I though head porting is better suited to N/A engines, but wondered if
there would be any more power to be had if i ported mine for a turbo application?

Posted: Mon Oct 29, 2007 1:04 am
by Mats
A good N/A engine should be the base of any boosted engine IMO.

Posted: Mon Oct 29, 2007 3:47 am
by x-rad
especially the exhaust side....

Posted: Mon Oct 29, 2007 7:23 am
by Greg Gordon
I am going to disagree a bit on this one. Normally I would agree that porting will help. However things are a bit different with the GTV6/Milano cars.

Here is my argument: The transaxle is the main limiting factor on these cars. I think about 300rwhp is all you can run before you start to run into trouble, and even then you have to be careful. Barry has said on at least one occasion he has found an absolute limit of around 350rwhp. At that point the transaxle will fail regardless of how careful you are.

We can easily reach 300rwhp without any head work. It makes a lot more economic sense to sink that cash and effort into the intercooler setup, aftermarket injection and other areas directly related to the forced induction system. These items will give you relatively large and predictable results.

Now, if you are going with a front mounted gearbox and 400rwhp, I would agree that special headwork is a good idea.

Posted: Mon Oct 29, 2007 12:37 pm
by Nikoror
Ported engine has less restriction, so same power with less boost=less heat=less stress. Worth it? Depends on the price. If you're doing it yourself = definitely.

Posted: Mon Oct 29, 2007 8:40 pm
by Barry
Nikoror wrote:Ported engine has less restriction, so same power with less boost=less heat=less stress. Worth it? Depends on the price. If you're doing it yourself = definitely.
+1..

Posted: Tue Oct 30, 2007 12:32 pm
by Greg Gordon
Hmm, do you guys really expect me to believe you do porting work so you can dial back the boost and keep horsepower the same?

Posted: Tue Oct 30, 2007 2:55 pm
by Nikoror
Not really until I see the pinion as a round rod :lol:

Posted: Tue Oct 30, 2007 3:38 pm
by Zamani
Greg, you've known us for a long time. We don't tell lies.

:roll:

Posted: Fri Nov 02, 2007 4:17 am
by GarthW
Well i'm not going for huge power with this engine, around 300rwhp is fine.
If i dont have to port heads thats great, like greg said there's other things that can do with improving. The engine is so efficient anyway, with more air its going to be amazing.

Posted: Fri Nov 02, 2007 6:26 am
by Greg Gordon
I think you could get 300rwhp out of a 3.0 with: 10pounds of boost, a good intercooler, a 12.5:1 afr, forged pistons, and a low redline of around 6200rpm. Of course I have not done it, but I probably will.

Keep in mind 300rwhp is a lot. Don't get brainwashed by the tuner magazines and internet b.s. With that much power you rarely run into a quicker car at a stoplight. I suggest reading this: http://www.sdsefi.com/tech400.htm . This article tells the truth about the 400whp Hondas we keep hearing about.

Posted: Fri Nov 02, 2007 8:58 am
by Barry
Greg,The Alfa v6 has serious shortcomings when it comes to the ports and how they are shaped from the factory..

Your BIGGEST obstacle to good flow firstly is the shape of the exhaust port as it leaves the seat..The roof is squashed and the port diverges from there outwards..Simply opening this massive restriction will give you noticeable differences to power delivery in the engine..especially boosted.
The second flow restriction is the anemic intake port shape where the shape changes and starts biasing flow to the valve..By helping the flow bias and opening this area up works brilliantly!
Now all this with the std. cams and n/a will not give huge improvements..Simply fit a more performance orientated
cam here and this engine will come alive!!You will feel the difference immediately..Next up after the ports and cams come the valve sizes on the intake...Thats another story though.

Compare a stock std.head configuration with turbo and note the "lag" low down..
Do the same with a well ported head and slightly wilder cam-still turbo ed-day and night difference..Way better than scenario 1.. :D

Posted: Fri Nov 02, 2007 10:35 am
by Greg Gordon
Thanks Barry, as soon as Jim's book is out, I will port a set of these heads.

Greg

Posted: Fri Nov 02, 2007 11:53 am
by Barry
Greg Gordon wrote:Thanks Barry, as soon as Jim's book is out, I will port a set of these heads.

Greg
Yea,that was only my opinion....

Posted: Fri Nov 02, 2007 1:32 pm
by Greg Gordon
I have some extra heads sitting around, however I want to wait until that book is out. In the meantime, it's a whole lot easier and cheaper to shove in another 2.5 psi.

Greg